sheet metal design guide

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Engineering Guide: Aluminum vs. Steel — How to Choose the Right Thickness
Thickness is more than a number in sheet metal fabrication. Choosing between 1.5mm aluminum and 19 gauge steel affects weight, stiffness, corrosion resistance, and manufacturability. In this guide, Bergek CNC engineers explain how to balance these factors and ensure your design is both reliable and cost-effective.
Sheet Metal Design Guidelines: Designing Sheet Metal Parts
This article describes design guidelines for sheet metal parts, including bends, countersunk holes, hems, dimples, embossing, extruded holes, gussets, hems, holes/slots, lances/louvers, notches/embossing, welding, and plating. Key recommendations include minimum bend radius and flange length, distance between features, maximum depth or width of features, and tooling and manufacturability considerations.

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